using Flyshot.ControllerClientCompat;
using Flyshot.Core.Config;
using Flyshot.Core.Domain;
using Flyshot.Core.Planning;
using Flyshot.Core.Planning.Sampling;
using Flyshot.Runtime.Common;
using Flyshot.Runtime.Fanuc;
using Flyshot.Runtime.Fanuc.Protocol;
using System.Globalization;
using System.Reflection;
namespace Flyshot.Core.Tests;
///
/// 验证最小运行时编排链路会把规划结果交给控制器运行时,而不是停留在兼容层内存状态。
///
public sealed class RuntimeOrchestrationTests
{
///
/// 验证 FANUC 最小运行时执行轨迹后会更新状态快照与最终关节位置。
///
[Fact]
public void FanucControllerRuntime_ExecuteTrajectory_UpdatesSnapshotAndFinalJointPositions()
{
var runtime = new FanucControllerRuntime();
var robot = TestRobotFactory.CreateRobotProfile();
runtime.ResetRobot(robot, "FANUC_LR_Mate_200iD");
runtime.SetActiveController(sim: true);
runtime.Connect("192.168.10.101");
runtime.EnableRobot(bufferSize: 2);
var result = new TrajectoryResult(
programName: "demo",
method: PlanningMethod.Icsp,
isValid: true,
duration: TimeSpan.FromSeconds(1.2),
shotEvents: Array.Empty(),
triggerTimeline: Array.Empty(),
artifacts: Array.Empty(),
failureReason: null,
usedCache: false,
originalWaypointCount: 4,
plannedWaypointCount: 4);
runtime.ExecuteTrajectory(result, [1.0, 2.0, 3.0, 4.0, 5.0, 6.0]);
var snapshot = runtime.GetSnapshot();
Assert.Equal("Connected", snapshot.ConnectionState);
Assert.False(snapshot.IsInMotion);
Assert.Equal([1.0, 2.0, 3.0, 4.0, 5.0, 6.0], snapshot.JointPositions);
}
///
/// 验证真机运行时会把 TCP 10010 状态通道健康度映射为可诊断连接状态。
///
[Theory]
[InlineData(FanucStateConnectionState.Connected, false, "Connected")]
[InlineData(FanucStateConnectionState.Connected, true, "StateTimeout")]
[InlineData(FanucStateConnectionState.TimedOut, true, "StateTimeout")]
[InlineData(FanucStateConnectionState.Reconnecting, true, "Reconnecting")]
[InlineData(FanucStateConnectionState.Disconnected, false, "Disconnected")]
public void FanucControllerRuntime_ResolveRealConnectionState_ReflectsStateChannelHealth(
FanucStateConnectionState state,
bool isFrameStale,
string expected)
{
var status = new FanucStateClientStatus(
state,
isFrameStale,
lastFrameAt: null,
reconnectAttemptCount: 0,
lastErrorMessage: null);
var actual = FanucControllerRuntime.ResolveRealConnectionState(status);
Assert.Equal(expected, actual);
}
///
/// 验证只有已连接且未陈旧的 TCP 10010 帧会被 runtime 当作当前机器人状态使用。
///
[Theory]
[InlineData(FanucStateConnectionState.Connected, false, true)]
[InlineData(FanucStateConnectionState.Connected, true, false)]
[InlineData(FanucStateConnectionState.Reconnecting, false, false)]
[InlineData(FanucStateConnectionState.TimedOut, false, false)]
[InlineData(FanucStateConnectionState.Disconnected, false, false)]
public void FanucControllerRuntime_ShouldUseStateFrame_RequiresConnectedFreshState(
FanucStateConnectionState state,
bool isFrameStale,
bool expected)
{
var status = new FanucStateClientStatus(
state,
isFrameStale,
lastFrameAt: null,
reconnectAttemptCount: 0,
lastErrorMessage: null);
var actual = FanucControllerRuntime.ShouldUseStateFrame(status);
Assert.Equal(expected, actual);
}
///
/// 验证普通轨迹会先进入 ICSP 规划,并沿用 ICSP 对示教点数量的约束。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanOrdinaryTrajectory_RejectsThreeTeachPoints()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
void Act() =>
orchestrator.PlanOrdinaryTrajectory(
robot,
[
[0.0, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.5, 0.0, 0.0, 0.0, 0.0, 0.0],
[1.0, 0.0, 0.0, 0.0, 0.0, 0.0]
]);
Assert.Throws(Act);
}
///
/// 验证已上传飞拍轨迹会经过 self-adapt-icsp 并生成拍照触发时间轴。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_BuildsShotTimeline()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var bundle = orchestrator.PlanUploadedFlyshot(robot, uploaded);
Assert.True(bundle.Result.IsValid);
Assert.Single(bundle.Result.ShotEvents);
Assert.Single(bundle.Result.TriggerTimeline);
}
///
/// 验证飞拍规划会把规划限速倍率纳入速度/加速度/Jerk 限制,而不是复用运行时下发倍率。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_AppliesPlanningSpeedScaleToLimits()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var fullSpeed = orchestrator.PlanUploadedFlyshot(robot, uploaded, planningSpeedScale: 1.0);
var halfSpeed = orchestrator.PlanUploadedFlyshot(robot, uploaded, planningSpeedScale: 0.5);
Assert.True(
halfSpeed.Result.Duration.TotalSeconds > fullSpeed.Result.Duration.TotalSeconds * 1.9,
$"半速规划时长应接近全速的 2 倍,实际 full={fullSpeed.Result.Duration.TotalSeconds}, half={halfSpeed.Result.Duration.TotalSeconds}");
}
///
/// 验证飞拍缓存键包含规划限速倍率,避免降速验证时误用 100% 速度下的规划结果。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_CacheKeyIncludesPlanningSpeedScale()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var options = new FlyshotExecutionOptions(useCache: true);
var fullSpeed = orchestrator.PlanUploadedFlyshot(robot, uploaded, options, planningSpeedScale: 1.0);
var halfSpeed = orchestrator.PlanUploadedFlyshot(robot, uploaded, options, planningSpeedScale: 0.5);
Assert.False(halfSpeed.Result.UsedCache);
Assert.True(halfSpeed.Result.Duration > fullSpeed.Result.Duration);
}
///
/// 验证飞拍编排会使用 RobotConfig.json 中的 IO 保持周期。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_UsesRobotSettingsForHoldCycles()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var settings = new CompatibilityRobotSettings(
useDo: true,
ioAddresses: [7, 8],
ioKeepCycles: 4,
accLimitScale: 1.0,
jerkLimitScale: 1.0,
adaptIcspTryNum: 5);
var bundle = orchestrator.PlanUploadedFlyshot(robot, uploaded, settings: settings);
var doEvent = Assert.Single(bundle.Result.TriggerTimeline);
Assert.Equal(4, doEvent.HoldCycles);
}
///
/// 验证 RobotConfig.json 关闭 use_do 时仍保留 ShotEvent 诊断信息,但不生成伺服 DO 事件。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_SuppressesDoTimeline_WhenUseDoIsFalse()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var settings = new CompatibilityRobotSettings(
useDo: false,
ioAddresses: [7, 8],
ioKeepCycles: 4,
accLimitScale: 1.0,
jerkLimitScale: 1.0,
adaptIcspTryNum: 5);
var bundle = orchestrator.PlanUploadedFlyshot(robot, uploaded, settings: settings);
Assert.Single(bundle.Result.ShotEvents);
Assert.Empty(bundle.Result.TriggerTimeline);
}
///
/// 验证普通轨迹规划后会生成稠密关节采样序列。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanOrdinaryTrajectory_ReturnsDenseJointTrajectory()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var bundle = orchestrator.PlanOrdinaryTrajectory(
robot,
[
[0.0, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.1, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.2, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.3, 0.0, 0.0, 0.0, 0.0, 0.0]
]);
Assert.NotNull(bundle.Result.DenseJointTrajectory);
Assert.NotEmpty(bundle.Result.DenseJointTrajectory);
// 验证时间单调递增。
var times = bundle.Result.DenseJointTrajectory.Select(static row => row[0]).ToArray();
for (var i = 1; i < times.Length; i++)
{
Assert.True(times[i] > times[i - 1], $"采样时间点应在索引 {i} 处单调递增。");
}
// 验证每行包含时间 + 6 个关节值。
Assert.All(bundle.Result.DenseJointTrajectory, row => Assert.Equal(7, row.Count));
}
///
/// 验证飞拍轨迹规划后的稠密采样时间轴与伺服周期一致。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_DenseTrajectoryUsesServoPeriod()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var bundle = orchestrator.PlanUploadedFlyshot(robot, uploaded);
Assert.NotNull(bundle.Result.DenseJointTrajectory);
Assert.True(bundle.Result.DenseJointTrajectory.Count > 1);
// 采样周期应为 8ms(伺服周期)。
var firstDt = bundle.Result.DenseJointTrajectory[1][0] - bundle.Result.DenseJointTrajectory[0][0];
Assert.Equal(0.008, firstDt, precision: 3);
}
///
/// 验证可直接使用宿主输出目录 Config/RobotConfig.json 中的真实 UTTC_MS11 示教点,
/// 在 1x 规划速度下生成一条完整飞拍轨迹。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_FromHostRuntimeRobotConfig_GeneratesCompleteTrajectoryAtOneX()
{
var fixture = LoadUttcMs11RuntimeFixture();
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var bundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: EnableSmoothStartStopTiming(fixture.Settings),
planningSpeedScale: 1.0);
Assert.Equal("UTTC_MS11", bundle.Result.ProgramName);
Assert.NotNull(bundle.Result.DenseJointTrajectory);
Assert.True(bundle.Result.DenseJointTrajectory.Count > fixture.Uploaded.Waypoints.Count);
Assert.True(bundle.Result.Duration.TotalSeconds > 0.0);
Assert.Equal(fixture.Uploaded.ShotFlags.Count(static flag => flag), bundle.Result.ShotEvents.Count);
Assert.Equal(fixture.Uploaded.ShotFlags.Count(static flag => flag), bundle.Result.TriggerTimeline.Count);
var firstDt = bundle.Result.DenseJointTrajectory[1][0] - bundle.Result.DenseJointTrajectory[0][0];
Assert.Equal(fixture.Robot.ServoPeriod.TotalSeconds, firstDt, precision: 6);
AssertJointRadiansEqual(fixture.Uploaded.Waypoints[0], bundle.Result.DenseJointTrajectory[0].Skip(1).ToArray());
AssertJointRadiansEqual(fixture.Uploaded.Waypoints[^1], bundle.Result.DenseJointTrajectory[^1].Skip(1).ToArray());
}
///
/// 验证现场 UTTC_MS11 配置使用通用规划速度倍率拉长时间轴,并关闭二次平滑时间重映射。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_FromRuntimeLegacyFitConfig_UsesPlanningScaleWithoutSecondRemap()
{
var fixture = LoadUttcMs11RuntimeFixture();
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var bundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: fixture.Settings);
var baselineBundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: EnableSmoothStartStopTiming(fixture.Settings),
planningSpeedScale: 1.0);
var rawDense = TrajectorySampler.SampleJointTrajectory(
bundle.PlannedTrajectory,
samplePeriod: fixture.Robot.ServoPeriod.TotalSeconds);
Assert.Equal(0.7422771653721995, fixture.Settings.PlanningSpeedScale, precision: 12);
Assert.False(fixture.Settings.SmoothStartStopTiming);
Assert.Equal(fixture.Uploaded.Waypoints.Count, bundle.PlannedTrajectory.WaypointTimes.Count);
Assert.Equal(
baselineBundle.PlannedTrajectory.WaypointTimes[^1] / fixture.Settings.PlanningSpeedScale,
bundle.PlannedTrajectory.WaypointTimes[^1],
precision: 6);
Assert.Equal(7.403046, bundle.PlannedTrajectory.WaypointTimes[^1], precision: 3);
// 关闭二次时间重映射时,运行时稠密点应直接使用规划样条采样,避免再次改变通用规划时间轴。
Assert.Equal(rawDense.Count, bundle.Result.DenseJointTrajectory!.Count);
Assert.Equal(rawDense[1][1], bundle.Result.DenseJointTrajectory[1][1], precision: 12);
Assert.True(
Math.Abs(bundle.PlannedTrajectory.WaypointTimes[^1] - bundle.Result.Duration.TotalSeconds) < 1e-6,
$"执行时长应保留规划终点时间,planned={bundle.PlannedTrajectory.WaypointTimes[^1]}, result={bundle.Result.Duration.TotalSeconds}");
}
///
/// 使用运行时 RobotConfig.json 中的真实 UTTC_MS11 示教点,导出首尾 10 点整形前后的逐点对比数据,
/// 便于和现场报警时间段逐项核对关节、速度、加速度与跃度。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_FromHostRuntimeRobotConfig_ExportsEdgeComparisonAtOneX()
{
const int edgePointCount = 10;
var fixture = LoadUttcMs11RuntimeFixture();
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var bundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: fixture.Settings,
planningSpeedScale: 1.0);
var rawDense = TrajectorySampler.SampleJointTrajectory(
bundle.PlannedTrajectory,
samplePeriod: fixture.Robot.ServoPeriod.TotalSeconds);
var shapedDense = bundle.Result.DenseJointTrajectory!;
var outputDir = Path.Combine(
fixture.ConfigRoot,
"Data",
"UTTC_MS11_EdgeShapeDebug_1x",
DateTime.Now.ToString("yyyyMMdd_HHmmss_fff", CultureInfo.InvariantCulture));
Directory.CreateDirectory(outputDir);
var leadingPath = Path.Combine(outputDir, "Leading10Comparison.csv");
var trailingPath = Path.Combine(outputDir, "Trailing10Comparison.csv");
var summaryPath = Path.Combine(outputDir, "Summary.txt");
WriteEdgeComparisonCsv(leadingPath, rawDense, shapedDense, 0, Math.Min(edgePointCount, shapedDense.Count));
WriteEdgeComparisonCsv(
trailingPath,
rawDense,
shapedDense,
Math.Max(0, shapedDense.Count - edgePointCount),
Math.Min(edgePointCount, shapedDense.Count));
var summaryLines = new List
{
$"program=UTTC_MS11",
$"planning_speed_scale=1.000000",
$"smooth_start_stop_timing=true",
$"servo_period_seconds={fixture.Robot.ServoPeriod.TotalSeconds.ToString("F6", CultureInfo.InvariantCulture)}",
$"dense_point_count={shapedDense.Count}",
$"leading_first_step_raw_deg={ComputeStepDegrees(rawDense, 1, 0).ToString("F6", CultureInfo.InvariantCulture)}",
$"leading_first_step_shaped_deg={ComputeStepDegrees(shapedDense, 1, 0).ToString("F6", CultureInfo.InvariantCulture)}",
$"trailing_last_step_raw_deg={ComputeStepDegrees(rawDense, rawDense.Count - 1, 0).ToString("F6", CultureInfo.InvariantCulture)}",
$"trailing_last_step_shaped_deg={ComputeStepDegrees(shapedDense, shapedDense.Count - 1, 0).ToString("F6", CultureInfo.InvariantCulture)}",
$"leading_window_max_abs_raw_jerk_deg_s3={ComputeWindowMaxAbsJerkDegrees(rawDense, 0, Math.Min(edgePointCount, rawDense.Count)).ToString("F6", CultureInfo.InvariantCulture)}",
$"leading_window_max_abs_shaped_jerk_deg_s3={ComputeWindowMaxAbsJerkDegrees(shapedDense, 0, Math.Min(edgePointCount, shapedDense.Count)).ToString("F6", CultureInfo.InvariantCulture)}",
$"trailing_window_max_abs_raw_jerk_deg_s3={ComputeWindowMaxAbsJerkDegrees(rawDense, Math.Max(0, rawDense.Count - edgePointCount), Math.Min(edgePointCount, rawDense.Count)).ToString("F6", CultureInfo.InvariantCulture)}",
$"trailing_window_max_abs_shaped_jerk_deg_s3={ComputeWindowMaxAbsJerkDegrees(shapedDense, Math.Max(0, shapedDense.Count - edgePointCount), Math.Min(edgePointCount, shapedDense.Count)).ToString("F6", CultureInfo.InvariantCulture)}",
$"leading_csv={leadingPath}",
$"trailing_csv={trailingPath}"
};
File.WriteAllLines(summaryPath, summaryLines);
Assert.True(File.Exists(leadingPath));
Assert.True(File.Exists(trailingPath));
Assert.True(File.Exists(summaryPath));
}
///
/// 验证运行时 UTTC_MS11 在 1x 下的平滑起停会降低首尾窗口最大跃度,而不是只把第一步压小。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_FromHostRuntimeRobotConfig_ReducesEdgeWindowJerkAtOneX()
{
const int edgePointCount = 10;
var fixture = LoadUttcMs11RuntimeFixture();
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var bundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: EnableSmoothStartStopTiming(fixture.Settings),
planningSpeedScale: 1.0);
var rawDense = TrajectorySampler.SampleJointTrajectory(
bundle.PlannedTrajectory,
samplePeriod: fixture.Robot.ServoPeriod.TotalSeconds);
var shapedDense = bundle.Result.DenseJointTrajectory!;
var rawLeadingMaxJerk = ComputeWindowMaxAbsJerkDegrees(rawDense, 0, Math.Min(edgePointCount, rawDense.Count));
var shapedLeadingMaxJerk = ComputeWindowMaxAbsJerkDegrees(shapedDense, 0, Math.Min(edgePointCount, shapedDense.Count));
var rawTrailingMaxJerk = ComputeWindowMaxAbsJerkDegrees(rawDense, Math.Max(0, rawDense.Count - edgePointCount), Math.Min(edgePointCount, rawDense.Count));
var shapedTrailingMaxJerk = ComputeWindowMaxAbsJerkDegrees(shapedDense, Math.Max(0, shapedDense.Count - edgePointCount), Math.Min(edgePointCount, shapedDense.Count));
Assert.True(
shapedLeadingMaxJerk < rawLeadingMaxJerk,
$"首段最大跃度应下降,raw={rawLeadingMaxJerk:F6}, shaped={shapedLeadingMaxJerk:F6}");
Assert.True(
shapedTrailingMaxJerk < rawTrailingMaxJerk,
$"尾段最大跃度应下降,raw={rawTrailingMaxJerk:F6}, shaped={shapedTrailingMaxJerk:F6}");
}
///
/// 验证运行时 UTTC_MS11 在 1x 下的平滑起停会缩小首尾第一步,
/// 但不能把首尾直接压成静止平台,否则现场执行会变成先停住再起步。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_FromHostRuntimeRobotConfig_ReducesEdgeStepWithoutFlatteningToZeroAtOneX()
{
var fixture = LoadUttcMs11RuntimeFixture();
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var bundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: EnableSmoothStartStopTiming(fixture.Settings),
planningSpeedScale: 1.0);
var rawDense = TrajectorySampler.SampleJointTrajectory(
bundle.PlannedTrajectory,
samplePeriod: fixture.Robot.ServoPeriod.TotalSeconds);
var shapedDense = bundle.Result.DenseJointTrajectory!;
var rawLeadingFirstStep = Math.Abs(ComputeStepDegrees(rawDense, 1, 0));
var shapedLeadingFirstStep = Math.Abs(ComputeStepDegrees(shapedDense, 1, 0));
var rawTrailingLastStep = Math.Abs(ComputeStepDegrees(rawDense, rawDense.Count - 1, 0));
var shapedTrailingLastStep = Math.Abs(ComputeStepDegrees(shapedDense, shapedDense.Count - 1, 0));
Assert.True(
shapedLeadingFirstStep < rawLeadingFirstStep,
$"首段第一步应变小,raw={rawLeadingFirstStep:F6}, shaped={shapedLeadingFirstStep:F6}");
Assert.True(
shapedTrailingLastStep < rawTrailingLastStep,
$"尾段最后一步应变小,raw={rawTrailingLastStep:F6}, shaped={shapedTrailingLastStep:F6}");
Assert.True(
shapedLeadingFirstStep > 1e-6,
$"首段第一步不应被压成 0,actual={shapedLeadingFirstStep:F9}");
Assert.True(
shapedTrailingLastStep > 1e-6,
$"尾段最后一步不应被压成 0,actual={shapedTrailingLastStep:F9}");
}
///
/// 对比真实可运行轨迹前 0.04s 反推出的局部三次边界特征与当前首段样条系数,
/// 用于判断当前 clamped-zero 边界是否已经和现场可运行轨迹明显偏离。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_FromHostRuntimeRobotConfig_ExportsLeadingBoundaryComparison()
{
var fixture = LoadUttcMs11RuntimeFixture();
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var bundle = orchestrator.PlanUploadedFlyshot(
fixture.Robot,
fixture.Uploaded,
settings: fixture.Settings,
planningSpeedScale: 1.0);
var applyMethod = typeof(ControllerClientTrajectoryOrchestrator).GetMethod(
"ApplySmoothStartStopTiming",
BindingFlags.Static | BindingFlags.NonPublic);
Assert.NotNull(applyMethod);
var executionTrajectory = Assert.IsType(applyMethod!.Invoke(null, [bundle.PlannedTrajectory]));
var spline = new CubicSplineInterpolator(
executionTrajectory.WaypointTimes.ToArray(),
executionTrajectory.PlannedWaypoints.Select(static waypoint => waypoint.Positions.ToArray()).ToArray());
var comparisonPath = Path.Combine(
fixture.ConfigRoot,
"Data",
"UTTC_MS11_EdgeShapeDebug_1x",
DateTime.Now.ToString("yyyyMMdd_HHmmss_fff", CultureInfo.InvariantCulture),
"LeadingBoundaryComparison.txt");
Directory.CreateDirectory(Path.GetDirectoryName(comparisonPath)!);
var realPath = Path.Combine(
TestRobotFactory.GetReplacementRoot(),
"..",
"Rvbust",
"前两个点正常 飞拍失败的运行",
"真实可运行的飞拍轨迹点位JointDetialTraj.txt");
var realRows = File.ReadLines(realPath)
.TakeWhile(static line => !string.IsNullOrWhiteSpace(line))
.Select(ParseSpaceSeparatedDoubles)
.Take(4)
.ToArray();
Assert.Equal(4, realRows.Length);
var fieldH = typeof(CubicSplineInterpolator).GetField("_h", BindingFlags.Instance | BindingFlags.NonPublic);
var fieldA = typeof(CubicSplineInterpolator).GetField("_a", BindingFlags.Instance | BindingFlags.NonPublic);
var fieldB = typeof(CubicSplineInterpolator).GetField("_b", BindingFlags.Instance | BindingFlags.NonPublic);
var fieldC = typeof(CubicSplineInterpolator).GetField("_c", BindingFlags.Instance | BindingFlags.NonPublic);
Assert.NotNull(fieldH);
Assert.NotNull(fieldA);
Assert.NotNull(fieldB);
Assert.NotNull(fieldC);
var segmentDurations = Assert.IsType(fieldH!.GetValue(spline));
var coeffA = Assert.IsType(fieldA!.GetValue(spline));
var coeffB = Assert.IsType(fieldB!.GetValue(spline));
var coeffC = Assert.IsType(fieldC!.GetValue(spline));
var lines = new List
{
$"real_path={Path.GetFullPath(realPath)}",
$"current_segment0_h_seconds={segmentDurations[0].ToString("F9", CultureInfo.InvariantCulture)}",
$"real_window_t0={realRows[0][0].ToString("F9", CultureInfo.InvariantCulture)}",
$"real_window_t1={realRows[1][0].ToString("F9", CultureInfo.InvariantCulture)}",
$"real_window_t2={realRows[2][0].ToString("F9", CultureInfo.InvariantCulture)}",
$"real_window_t3={realRows[3][0].ToString("F9", CultureInfo.InvariantCulture)}"
};
for (var jointIndex = 0; jointIndex < 6; jointIndex++)
{
var currentStartVelocityDeg = RadiansToDegrees(coeffC[0][jointIndex]);
var currentStartAccelerationDeg = RadiansToDegrees(2.0 * coeffB[0][jointIndex]);
var currentJerkDeg = RadiansToDegrees(6.0 * coeffA[0][jointIndex]);
var currentEndVelocityDeg = RadiansToDegrees(
(3.0 * coeffA[0][jointIndex] * segmentDurations[0] * segmentDurations[0])
+ (2.0 * coeffB[0][jointIndex] * segmentDurations[0])
+ coeffC[0][jointIndex]);
var localRealFit = FitCubicFromFirstFourRows(realRows, jointIndex + 1);
var realStartVelocityDeg = localRealFit.Coefficient1;
var realStartAccelerationDeg = 2.0 * localRealFit.Coefficient2;
var realJerkDeg = 6.0 * localRealFit.Coefficient3;
var realEndVelocityDeg = (3.0 * localRealFit.Coefficient3 * localRealFit.LastLocalTime * localRealFit.LastLocalTime)
+ (2.0 * localRealFit.Coefficient2 * localRealFit.LastLocalTime)
+ localRealFit.Coefficient1;
lines.Add(
$"J{jointIndex + 1}: current_start_v_deg_s={currentStartVelocityDeg:F9}, real_start_v_deg_s={realStartVelocityDeg:F9}, current_start_a_deg_s2={currentStartAccelerationDeg:F9}, real_start_a_deg_s2={realStartAccelerationDeg:F9}, current_jerk_deg_s3={currentJerkDeg:F9}, real_jerk_deg_s3={realJerkDeg:F9}, current_end_v_deg_s={currentEndVelocityDeg:F9}, real_end_v_deg_s={realEndVelocityDeg:F9}");
}
File.WriteAllLines(comparisonPath, lines);
Assert.True(File.Exists(comparisonPath));
}
///
/// 验证飞拍规划结果会应用平滑起停时间轴,而不是直接复用原始线性时间轴采样。
///
[Fact]
public void ControllerClientTrajectoryOrchestrator_PlanUploadedFlyshot_ShapesDenseTrajectoryEdges()
{
var orchestrator = new ControllerClientTrajectoryOrchestrator();
var robot = TestRobotFactory.CreateRobotProfile();
var uploaded = TestRobotFactory.CreateUploadedTrajectoryWithSingleShot();
var bundle = orchestrator.PlanUploadedFlyshot(robot, uploaded);
var rawDense = TrajectorySampler.SampleJointTrajectory(
bundle.PlannedTrajectory,
samplePeriod: robot.ServoPeriod.TotalSeconds);
Assert.NotNull(bundle.Result.DenseJointTrajectory);
Assert.True(bundle.Result.DenseJointTrajectory.Count > 4);
var dense = bundle.Result.DenseJointTrajectory;
Assert.NotEqual(rawDense[1][1], dense[1][1]);
Assert.NotEqual(rawDense[^2][1], dense[^2][1]);
Assert.Equal(rawDense[0][1], dense[0][1], precision: 6);
Assert.Equal(rawDense[^1][1], dense[^1][1], precision: 6);
Assert.Equal(rawDense.Count, dense.Count);
}
///
/// 验证旧的首尾整形工具在独立调用时仍会改动首尾窗口,供对比和回归保留。
///
[Fact]
public void FlyshotTrajectoryEdgeShaper_ShapesLeadingAndTrailingStepsWithoutFlatteningMiddleSection()
{
var denseTrajectory = new IReadOnlyList[]
{
[0.000, DegreesToRadians(60.546226), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.008, DegreesToRadians(60.541482), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.016, DegreesToRadians(60.536738), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.024, DegreesToRadians(60.531994), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.032, DegreesToRadians(60.527250), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.040, DegreesToRadians(60.522506), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.048, DegreesToRadians(60.517762), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.056, DegreesToRadians(60.513018), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.064, DegreesToRadians(60.508274), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.072, DegreesToRadians(60.503530), 0.0, 0.0, 0.0, 0.0, 0.0],
[0.080, DegreesToRadians(60.498786), 0.0, 0.0, 0.0, 0.0, 0.0]
};
var shaped = FlyshotTrajectoryEdgeShaper.ShapeDenseJointTrajectory(denseTrajectory);
Assert.Equal(denseTrajectory.Length, shaped.Count);
Assert.Equal(denseTrajectory[0][0], shaped[0][0], precision: 6);
Assert.Equal(denseTrajectory[^1][0], shaped[^1][0], precision: 6);
Assert.Equal(denseTrajectory[0][1], shaped[0][1], precision: 12);
Assert.Equal(denseTrajectory[^1][1], shaped[^1][1], precision: 12);
var firstStepDegrees = Math.Abs(RadiansToDegrees(shaped[1][1] - shaped[0][1]));
var lastStepDegrees = Math.Abs(RadiansToDegrees(shaped[^1][1] - shaped[^2][1]));
var originalFirstStepDegrees = Math.Abs(RadiansToDegrees(denseTrajectory[1][1] - denseTrajectory[0][1]));
var originalLastStepDegrees = Math.Abs(RadiansToDegrees(denseTrajectory[^1][1] - denseTrajectory[^2][1]));
Assert.NotEqual(originalFirstStepDegrees, firstStepDegrees);
Assert.NotEqual(originalLastStepDegrees, lastStepDegrees);
var middleStepDegrees = Math.Abs(RadiansToDegrees(shaped[5][1] - shaped[4][1]));
Assert.True(middleStepDegrees > 0.002, $"中段单步变化不应被整体压平,actual={middleStepDegrees:F6}deg");
}
///
/// 验证飞拍首尾整形只覆盖首尾各 10 个点,锚点之外的中段采样保持不变。
///
[Fact]
public void FlyshotTrajectoryEdgeShaper_ShapesOnlyLeadingAndTrailingTenPoints()
{
var denseTrajectory = Enumerable.Range(0, 31)
.Select(index => (IReadOnlyList)
[
index * 0.008,
DegreesToRadians(60.0 - index),
DegreesToRadians(index * 0.1),
DegreesToRadians(-index * 0.5),
DegreesToRadians(index * 0.02),
DegreesToRadians(index * 0.2),
DegreesToRadians(index * 0.05)
])
.ToArray();
var shaped = FlyshotTrajectoryEdgeShaper.ShapeDenseJointTrajectory(denseTrajectory);
Assert.Equal(denseTrajectory.Length, shaped.Count);
Assert.NotEqual(denseTrajectory[1][1], shaped[1][1]);
Assert.NotEqual(denseTrajectory[9][1], shaped[9][1]);
Assert.Equal(denseTrajectory[10][1], shaped[10][1], precision: 12);
Assert.Equal(denseTrajectory[11][1], shaped[11][1], precision: 12);
Assert.Equal(denseTrajectory[19][1], shaped[19][1], precision: 12);
Assert.Equal(denseTrajectory[20][1], shaped[20][1], precision: 12);
Assert.NotEqual(denseTrajectory[21][1], shaped[21][1]);
Assert.NotEqual(denseTrajectory[29][1], shaped[29][1]);
Assert.Equal(denseTrajectory[30][1], shaped[30][1], precision: 12);
}
///
/// 验证兼容服务执行普通轨迹时会进入规划链路,而不是直接把最后一个路点写入状态。
///
[Fact]
public void ControllerClientCompatService_ExecuteTrajectory_RejectsThreeTeachPointsAfterPlanningIsIntroduced()
{
var service = TestRobotFactory.CreateCompatService();
service.SetUpRobot("FANUC_LR_Mate_200iD");
service.SetActiveController(sim: true);
service.Connect("192.168.10.101");
service.EnableRobot(2);
void Act() =>
service.ExecuteTrajectory(
[
[0.0, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.5, 0.0, 0.0, 0.0, 0.0, 0.0],
[1.0, 0.0, 0.0, 0.0, 0.0, 0.0]
]);
Assert.Throws(Act);
}
///
/// 验证 ExecuteFlyShotTraj(move_to_start=true) 会先执行稠密 PTP 到起点,并等待该段运动完成后再启动飞拍轨迹。
///
[Fact]
public void ControllerClientCompatService_ExecuteTrajectoryByName_MoveToStartWaitsBeforeFlyshot()
{
var configRoot = CreateTempConfigRoot();
try
{
var options = new ControllerClientCompatOptions
{
ConfigRoot = configRoot
};
var runtime = new DelayedCompletionControllerRuntime(
initialJointPositions: [0.4, 0.0, 0.0, 0.0, 0.0, 0.0],
firstMotionCompletionDelay: TimeSpan.FromMilliseconds(80));
var service = new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
runtime,
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
service.SetUpRobot("FANUC_LR_Mate_200iD");
service.SetActiveController(sim: false);
service.Connect("192.168.10.101");
service.EnableRobot(2);
service.UploadTrajectory(TestRobotFactory.CreateUploadedTrajectoryWithSingleShot());
service.ExecuteTrajectoryByName(
"demo-flyshot",
new FlyshotExecutionOptions(moveToStart: true, method: "icsp", saveTrajectory: false, useCache: false));
Assert.True(runtime.ExecuteCalls.Count >= 2);
Assert.NotNull(runtime.ExecuteCalls[0].Result.DenseJointTrajectory);
Assert.True(runtime.ExecuteCalls[0].Result.DenseJointTrajectory!.Count > 1);
Assert.False(runtime.SecondTrajectoryStartedBeforeFirstMotionCompleted);
}
finally
{
Directory.Delete(configRoot, recursive: true);
}
}
///
/// 验证正式飞拍前若真实反馈仍未接近起点,则兼容层会拒绝继续执行。
///
[Fact]
public void ControllerClientCompatService_ExecuteTrajectoryByName_RejectsFlyshotWhenFeedbackIsNotNearStartAfterMoveToStart()
{
var configRoot = CreateTempConfigRoot();
try
{
var options = new ControllerClientCompatOptions
{
ConfigRoot = configRoot
};
var runtime = new StickyFeedbackControllerRuntime(
initialJointPositions: [0.4, 0.0, 0.0, 0.0, 0.0, 0.0],
firstMotionCompletionDelay: TimeSpan.FromMilliseconds(20));
var service = new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
runtime,
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
service.SetUpRobot("FANUC_LR_Mate_200iD");
service.SetActiveController(sim: false);
service.Connect("192.168.10.101");
service.EnableRobot(2);
service.UploadTrajectory(TestRobotFactory.CreateUploadedTrajectoryWithSingleShot());
var exception = Assert.Throws(() =>
service.ExecuteTrajectoryByName(
"demo-flyshot",
new FlyshotExecutionOptions(moveToStart: true, method: "icsp", saveTrajectory: false, useCache: false)));
Assert.Contains("not near flyshot start", exception.Message, StringComparison.OrdinalIgnoreCase);
Assert.Single(runtime.ExecuteCalls);
}
finally
{
Directory.Delete(configRoot, recursive: true);
}
}
///
/// 验证 ExecuteFlyShotTraj(wait=true) 会等待正式飞拍轨迹完成后再返回。
///
[Fact]
public void ControllerClientCompatService_ExecuteTrajectoryByName_WaitTrueWaitsForFlyshotCompletion()
{
var configRoot = CreateTempConfigRoot();
try
{
var options = new ControllerClientCompatOptions
{
ConfigRoot = configRoot
};
var runtime = new DelayedCompletionControllerRuntime(
initialJointPositions: [0.0, 0.0, 0.0, 0.0, 0.0, 0.0],
firstMotionCompletionDelay: TimeSpan.FromMilliseconds(80));
var service = new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
runtime,
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
service.SetUpRobot("FANUC_LR_Mate_200iD");
service.SetActiveController(sim: false);
service.Connect("192.168.10.101");
service.EnableRobot(2);
service.UploadTrajectory(TestRobotFactory.CreateUploadedTrajectoryWithSingleShot());
service.ExecuteTrajectoryByName(
"demo-flyshot",
new FlyshotExecutionOptions(moveToStart: false, method: "icsp", saveTrajectory: false, useCache: false, wait: true));
Assert.Single(runtime.ExecuteCalls);
Assert.False(runtime.GetSnapshot().IsInMotion);
}
finally
{
Directory.Delete(configRoot, recursive: true);
}
}
///
/// 验证兼容服务初始化机器人时会把 RobotConfig.json 中的 acc_limit / jerk_limit 传给模型加载器。
///
[Fact]
public void ControllerClientCompatService_SetUpRobot_AppliesRobotConfigLimitScales()
{
var configRoot = CreateTempConfigRoot();
try
{
File.WriteAllText(
Path.Combine(configRoot, "RobotConfig.json"),
"""
{
"robot": {
"use_do": true,
"io_addr": [7, 8],
"io_keep_cycles": 4,
"acc_limit": 0.5,
"jerk_limit": 0.25,
"adapt_icsp_try_num": 3
},
"flying_shots": {}
}
""");
var options = new ControllerClientCompatOptions { ConfigRoot = configRoot };
var runtime = new RecordingControllerRuntime();
var service = new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
runtime,
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
service.SetUpRobot("FANUC_LR_Mate_200iD");
var profile = Assert.IsType(runtime.LastRobotProfile);
Assert.Equal(14.905, profile.JointLimits[2].AccelerationLimit, precision: 3);
Assert.Equal(62.115, profile.JointLimits[2].JerkLimit, precision: 3);
}
finally
{
Directory.Delete(configRoot, recursive: true);
}
}
///
/// 验证 IsFlyshotTrajectoryValid(saveTrajectory=true) 会把规划后的结果点位导出到 Config/Data/name。
///
[Fact]
public void ControllerClientCompatService_IsFlyshotTrajectoryValid_SaveTrajectoryExportsPlannedData()
{
var configRoot = CreateTempConfigRoot();
try
{
WriteRobotConfigWithDemoTrajectory(configRoot);
var options = new ControllerClientCompatOptions { ConfigRoot = configRoot };
var service = new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
new RecordingControllerRuntime(),
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
service.SetUpRobot("FANUC_LR_Mate_200iD");
var valid = service.IsFlyshotTrajectoryValid(
out var duration,
"demo-flyshot",
method: "icsp",
saveTrajectory: true);
var outputDir = Path.Combine(configRoot, "Data", "demo-flyshot");
Assert.True(valid);
Assert.True(duration > TimeSpan.Zero);
Assert.True(File.Exists(Path.Combine(outputDir, "JointTraj.txt")));
Assert.True(File.Exists(Path.Combine(outputDir, "JointDetialTraj.txt")));
Assert.True(File.Exists(Path.Combine(outputDir, "CartTraj.txt")));
Assert.True(File.Exists(Path.Combine(outputDir, "CartDetialTraj.txt")));
Assert.True(File.Exists(Path.Combine(outputDir, "ShotEvents.json")));
Assert.NotEmpty(File.ReadAllLines(Path.Combine(outputDir, "JointDetialTraj.txt")));
Assert.NotEmpty(File.ReadAllLines(Path.Combine(outputDir, "CartDetialTraj.txt")));
}
finally
{
Directory.Delete(configRoot, recursive: true);
}
}
///
/// 验证 SaveTrajectoryInfo 会同时导出按 J519 8ms 实发周期重采样的点位,并应用当前 speed_ratio。
///
[Fact]
public void ControllerClientCompatService_SaveTrajectoryInfo_ExportsActualSendRowsWithSpeedRatio()
{
var configRoot = CreateTempConfigRoot();
try
{
WriteRobotConfigWithDemoTrajectory(configRoot);
var options = new ControllerClientCompatOptions { ConfigRoot = configRoot };
var runtime = new RecordingControllerRuntime();
var service = new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
runtime,
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
service.SetUpRobot("FANUC_LR_Mate_200iD");
runtime.SetSpeedRatio(0.5);
service.SaveTrajectoryInfo("demo-flyshot");
var outputDir = Path.Combine(configRoot, "Data", "demo-flyshot");
var pointsPath = Path.Combine(outputDir, "ActualSendJointTraj.txt");
var timingPath = Path.Combine(outputDir, "ActualSendTiming.txt");
Assert.True(File.Exists(pointsPath));
Assert.True(File.Exists(timingPath));
var pointRows = File.ReadAllLines(pointsPath).Select(ParseSpaceSeparatedDoubles).ToArray();
var timingRows = File.ReadAllLines(timingPath).Select(ParseSpaceSeparatedDoubles).ToArray();
var duration = double.Parse(File.ReadLines(Path.Combine(outputDir, "JointTraj.txt")).Last().Split(' ')[0], CultureInfo.InvariantCulture);
var expectedRows = (int)Math.Ceiling(Math.Max(0.0, (duration / (0.008 * 0.5)) - 1e-9)) + 1;
Assert.Equal(expectedRows, pointRows.Length);
Assert.Equal(expectedRows, timingRows.Length);
Assert.Equal(0.0, pointRows[0][0], precision: 6);
Assert.Equal(0.008, pointRows[1][0], precision: 6);
Assert.Equal(0.004, timingRows[1][2], precision: 6);
Assert.Equal(0.5, timingRows[1][3], precision: 6);
}
finally
{
Directory.Delete(configRoot, recursive: true);
}
}
///
/// 创建只包含当前支持机器人 JSON 模型和 RobotConfig.json 的临时运行配置根。
///
private static string CreateTempConfigRoot()
{
var configRoot = Path.Combine(Path.GetTempPath(), "flyshot-runtime-tests", Guid.NewGuid().ToString("N"), "Config");
var modelDir = Path.Combine(configRoot, "Models");
Directory.CreateDirectory(modelDir);
var sourceModel = Path.Combine(
TestRobotFactory.GetReplacementRoot(),
"Config",
"Models",
"LR_Mate_200iD_7L.json");
File.Copy(sourceModel, Path.Combine(modelDir, "LR_Mate_200iD_7L.json"));
return configRoot;
}
///
/// 写入包含一条飞拍轨迹的最小 RobotConfig.json,供兼容服务从统一配置恢复轨迹。
///
/// 测试运行配置根。
private static void WriteRobotConfigWithDemoTrajectory(string configRoot)
{
File.WriteAllText(
Path.Combine(configRoot, "RobotConfig.json"),
"""
{
"robot": {
"use_do": true,
"io_addr": [7, 8],
"io_keep_cycles": 2,
"acc_limit": 1.0,
"jerk_limit": 1.0,
"adapt_icsp_try_num": 5
},
"flying_shots": {
"demo-flyshot": {
"traj_waypoints": [
[0.0, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.1, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.2, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.3, 0.0, 0.0, 0.0, 0.0, 0.0]
],
"shot_flags": [false, true, false, false],
"offset_values": [0, 1, 0, 0],
"addr": [[], [7, 8], [], []]
}
}
}
""");
}
///
/// 角度转弧度,供轨迹整形测试构造输入。
///
private static double DegreesToRadians(double degrees)
{
return degrees * Math.PI / 180.0;
}
///
/// 弧度转角度,供轨迹整形测试验证单步变化量。
///
private static double RadiansToDegrees(double radians)
{
return radians * 180.0 / Math.PI;
}
///
/// 验证稠密轨迹端点仍与原始示教点一致。
///
private static void AssertJointRadiansEqual(IReadOnlyList expectedRadians, IReadOnlyList actualRadians)
{
Assert.Equal(expectedRadians.Count, actualRadians.Count);
for (var index = 0; index < expectedRadians.Count; index++)
{
Assert.Equal(expectedRadians[index], actualRadians[index], precision: 6);
}
}
///
/// 加载运行时 Config/RobotConfig.json 中的 UTTC_MS11 轨迹和对应机器人配置。
///
private static UttcMs11RuntimeFixture LoadUttcMs11RuntimeFixture()
{
var configRoot = TestRobotFactory.GetConfigRoot();
var configPath = Path.Combine(configRoot, "RobotConfig.json");
var loaded = new RobotConfigLoader().Load(configPath, configRoot);
var program = loaded.Programs["UTTC_MS11"];
var uploaded = new ControllerClientCompatUploadedTrajectory(
name: program.Name,
waypoints: program.Waypoints.Select(static waypoint => waypoint.Positions),
shotFlags: program.ShotFlags,
offsetValues: program.OffsetValues,
addressGroups: program.AddressGroups.Select(static group => group.Addresses));
var options = new ControllerClientCompatOptions
{
ConfigRoot = configRoot
};
var robot = new ControllerClientCompatRobotCatalog(options, new RobotModelLoader())
.LoadProfile("FANUC_LR_Mate_200iD", loaded.Robot.AccLimitScale, loaded.Robot.JerkLimitScale);
return new UttcMs11RuntimeFixture(configRoot, loaded.Robot, uploaded, robot);
}
///
/// 为首尾平滑对比测试显式打开二次时间重映射,避免受现场 legacy-fit 配置影响。
///
private static CompatibilityRobotSettings EnableSmoothStartStopTiming(CompatibilityRobotSettings settings)
{
return new CompatibilityRobotSettings(
useDo: settings.UseDo,
ioAddresses: settings.IoAddresses,
ioKeepCycles: settings.IoKeepCycles,
accLimitScale: settings.AccLimitScale,
jerkLimitScale: settings.JerkLimitScale,
adaptIcspTryNum: settings.AdaptIcspTryNum,
planningSpeedScale: settings.PlanningSpeedScale,
smoothStartStopTiming: true);
}
///
/// 把指定窗口内的整形前后逐点数据导出为 CSV,包含关节、步长、速度、加速度与跃度。
///
private static void WriteEdgeComparisonCsv(
string path,
IReadOnlyList> rawDense,
IReadOnlyList> shapedDense,
int startIndex,
int count)
{
var lines = new List
{
BuildEdgeComparisonHeader()
};
for (var index = startIndex; index < startIndex + count && index < rawDense.Count && index < shapedDense.Count; index++)
{
var columns = new List
{
index.ToString(CultureInfo.InvariantCulture),
rawDense[index][0].ToString("F6", CultureInfo.InvariantCulture)
};
AppendJointColumns(columns, "raw_j", index, rawDense, static (rows, rowIndex, jointIndex) => RadiansToDegrees(rows[rowIndex][jointIndex + 1]));
AppendJointColumns(columns, "shaped_j", index, shapedDense, static (rows, rowIndex, jointIndex) => RadiansToDegrees(rows[rowIndex][jointIndex + 1]));
AppendJointColumns(columns, "raw_step", index, rawDense, ComputeStepDegrees);
AppendJointColumns(columns, "shaped_step", index, shapedDense, ComputeStepDegrees);
AppendJointColumns(columns, "raw_velocity", index, rawDense, ComputeVelocityDegrees);
AppendJointColumns(columns, "shaped_velocity", index, shapedDense, ComputeVelocityDegrees);
AppendJointColumns(columns, "raw_acceleration", index, rawDense, ComputeAccelerationDegrees);
AppendJointColumns(columns, "shaped_acceleration", index, shapedDense, ComputeAccelerationDegrees);
AppendJointColumns(columns, "raw_jerk", index, rawDense, ComputeJerkDegrees);
AppendJointColumns(columns, "shaped_jerk", index, shapedDense, ComputeJerkDegrees);
lines.Add(string.Join(",", columns));
}
File.WriteAllLines(path, lines);
}
///
/// 构造首尾整形逐点对比 CSV 表头。
///
private static string BuildEdgeComparisonHeader()
{
var columns = new List
{
"sample_index",
"time_seconds"
};
AppendJointHeader(columns, "raw_j");
AppendJointHeader(columns, "shaped_j");
AppendJointHeader(columns, "raw_step");
AppendJointHeader(columns, "shaped_step");
AppendJointHeader(columns, "raw_velocity");
AppendJointHeader(columns, "shaped_velocity");
AppendJointHeader(columns, "raw_acceleration");
AppendJointHeader(columns, "shaped_acceleration");
AppendJointHeader(columns, "raw_jerk");
AppendJointHeader(columns, "shaped_jerk");
return string.Join(",", columns);
}
///
/// 追加 J1..J6 表头列名。
///
private static void AppendJointHeader(List columns, string prefix)
{
for (var jointIndex = 1; jointIndex <= 6; jointIndex++)
{
columns.Add($"{prefix}_j{jointIndex}");
}
}
///
/// 追加某一行对应的六轴数值列。
///
private static void AppendJointColumns(
List columns,
string prefix,
int rowIndex,
IReadOnlyList> rows,
Func>, int, int, double> selector)
{
for (var jointIndex = 0; jointIndex < 6; jointIndex++)
{
columns.Add(selector(rows, rowIndex, jointIndex).ToString("F6", CultureInfo.InvariantCulture));
}
}
///
/// 计算某一行相对上一行的单步角度变化量。
///
private static double ComputeStepDegrees(IReadOnlyList> rows, int rowIndex, int jointIndex)
{
if (rowIndex <= 0)
{
return 0.0;
}
return RadiansToDegrees(rows[rowIndex][jointIndex + 1] - rows[rowIndex - 1][jointIndex + 1]);
}
///
/// 计算某一行的角速度,单位 deg/s。
///
private static double ComputeVelocityDegrees(IReadOnlyList> rows, int rowIndex, int jointIndex)
{
if (rowIndex <= 0)
{
return 0.0;
}
var dt = rows[rowIndex][0] - rows[rowIndex - 1][0];
if (dt <= 0.0)
{
return 0.0;
}
return ComputeStepDegrees(rows, rowIndex, jointIndex) / dt;
}
///
/// 计算某一行的角加速度,单位 deg/s^2。
///
private static double ComputeAccelerationDegrees(IReadOnlyList> rows, int rowIndex, int jointIndex)
{
if (rowIndex <= 1)
{
return 0.0;
}
var dt = rows[rowIndex][0] - rows[rowIndex - 1][0];
if (dt <= 0.0)
{
return 0.0;
}
return (ComputeVelocityDegrees(rows, rowIndex, jointIndex) - ComputeVelocityDegrees(rows, rowIndex - 1, jointIndex)) / dt;
}
///
/// 计算某一行的角跃度,单位 deg/s^3。
///
private static double ComputeJerkDegrees(IReadOnlyList> rows, int rowIndex, int jointIndex)
{
if (rowIndex <= 2)
{
return 0.0;
}
var dt = rows[rowIndex][0] - rows[rowIndex - 1][0];
if (dt <= 0.0)
{
return 0.0;
}
return (ComputeAccelerationDegrees(rows, rowIndex, jointIndex) - ComputeAccelerationDegrees(rows, rowIndex - 1, jointIndex)) / dt;
}
///
/// 统计给定窗口内所有关节的最大绝对值跃度,便于快速看首尾尖峰是否被压低。
///
private static double ComputeWindowMaxAbsJerkDegrees(
IReadOnlyList> rows,
int startIndex,
int count)
{
var maxAbsJerk = 0.0;
for (var rowIndex = startIndex; rowIndex < startIndex + count && rowIndex < rows.Count; rowIndex++)
{
for (var jointIndex = 0; jointIndex < 6; jointIndex++)
{
maxAbsJerk = Math.Max(maxAbsJerk, Math.Abs(ComputeJerkDegrees(rows, rowIndex, jointIndex)));
}
}
return maxAbsJerk;
}
///
/// 解析空格分隔的关节轨迹行。
///
private static double[] ParseSpaceSeparatedDoubles(string line)
{
return line
.Split(' ', StringSplitOptions.RemoveEmptyEntries)
.Select(static value => double.Parse(value, CultureInfo.InvariantCulture))
.ToArray();
}
///
/// 用真实可运行轨迹前 4 个采样点拟合局部三次曲线,返回相对首点时间的系数。
/// 曲线形式为 p(t)=c3*t^3+c2*t^2+c1*t+c0,单位保持输入文件的角度制。
///
private static LocalCubicFit FitCubicFromFirstFourRows(IReadOnlyList rows, int valueColumn)
{
var t0 = rows[0][0];
var matrix = new double[4][];
var rhs = new double[4];
for (var index = 0; index < 4; index++)
{
var localTime = rows[index][0] - t0;
matrix[index] =
[
localTime * localTime * localTime,
localTime * localTime,
localTime,
1.0
];
rhs[index] = rows[index][valueColumn];
}
var solution = SolveLinearSystem4x4(matrix, rhs);
return new LocalCubicFit(
Coefficient3: solution[0],
Coefficient2: solution[1],
Coefficient1: solution[2],
Coefficient0: solution[3],
LastLocalTime: rows[3][0] - t0);
}
///
/// 用高斯消元求解 4x4 线性方程组。
///
private static double[] SolveLinearSystem4x4(double[][] matrix, double[] rhs)
{
var a = matrix.Select(static row => row.ToArray()).ToArray();
var b = rhs.ToArray();
for (var pivot = 0; pivot < 4; pivot++)
{
var bestRow = pivot;
for (var row = pivot + 1; row < 4; row++)
{
if (Math.Abs(a[row][pivot]) > Math.Abs(a[bestRow][pivot]))
{
bestRow = row;
}
}
if (Math.Abs(a[bestRow][pivot]) <= 1e-12)
{
throw new InvalidOperationException("真实轨迹前 4 点无法稳定拟合局部三次曲线。");
}
if (bestRow != pivot)
{
(a[pivot], a[bestRow]) = (a[bestRow], a[pivot]);
(b[pivot], b[bestRow]) = (b[bestRow], b[pivot]);
}
var divisor = a[pivot][pivot];
for (var column = pivot; column < 4; column++)
{
a[pivot][column] /= divisor;
}
b[pivot] /= divisor;
for (var row = 0; row < 4; row++)
{
if (row == pivot)
{
continue;
}
var factor = a[row][pivot];
for (var column = pivot; column < 4; column++)
{
a[row][column] -= factor * a[pivot][column];
}
b[row] -= factor * b[pivot];
}
}
return b;
}
}
///
/// 封装运行时 UTTC_MS11 轨迹、配置和机器人模型,避免测试反复拼装。
///
internal sealed record UttcMs11RuntimeFixture(
string ConfigRoot,
CompatibilityRobotSettings Settings,
ControllerClientCompatUploadedTrajectory Uploaded,
RobotProfile Robot);
///
/// 记录基于真实轨迹前 4 点拟合得到的局部三次曲线系数。
///
internal sealed record LocalCubicFit(
double Coefficient3,
double Coefficient2,
double Coefficient1,
double Coefficient0,
double LastLocalTime);
///
/// 为运行时编排测试构造稳定的最小领域对象。
///
internal static class TestRobotFactory
{
///
/// 构造六轴测试机器人配置,避免运行时测试依赖真实 .robot 文件。
///
/// 可用于规划和运行时状态校验的机器人配置。
public static RobotProfile CreateRobotProfile()
{
return new RobotProfile(
name: "TestRobot",
modelPath: "Models/Test.robot",
degreesOfFreedom: 6,
jointLimits: Enumerable.Range(1, 6)
.Select(static index => new JointLimit($"J{index}", 10.0, 20.0, 100.0))
.ToArray(),
jointCouplings: Array.Empty(),
servoPeriod: TimeSpan.FromMilliseconds(8),
triggerPeriod: TimeSpan.FromMilliseconds(8));
}
///
/// 构造一条含单个拍照点的上传飞拍轨迹。
///
/// 可用于触发时间轴测试的上传轨迹。
public static ControllerClientCompatUploadedTrajectory CreateUploadedTrajectoryWithSingleShot()
{
return new ControllerClientCompatUploadedTrajectory(
name: "demo-flyshot",
waypoints:
[
[0.0, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.1, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.2, 0.0, 0.0, 0.0, 0.0, 0.0],
[0.3, 0.0, 0.0, 0.0, 0.0, 0.0]
],
shotFlags: [false, true, false, false],
offsetValues: [0, 1, 0, 0],
addressGroups:
[
Array.Empty(),
[7, 8],
Array.Empty(),
Array.Empty()
]);
}
///
/// 构造一份真实依赖注入等价的兼容服务,覆盖运行时和编排器协作。
///
/// 可执行 ControllerClient 兼容语义的服务实例。
public static ControllerClientCompatService CreateCompatService()
{
var options = new ControllerClientCompatOptions
{
ConfigRoot = GetConfigRoot()
};
return new ControllerClientCompatService(
options,
new ControllerClientCompatRobotCatalog(options, new RobotModelLoader()),
new FanucControllerRuntime(),
new ControllerClientTrajectoryOrchestrator(),
new RobotConfigLoader());
}
///
/// 定位 replacement 仓库内的运行配置根目录。
///
/// 当前仓库 Config 目录。
public static string GetConfigRoot()
{
return Path.Combine(GetReplacementRoot(), "Config");
}
///
/// 定位 replacement 仓库根目录,供测试读取仓库内固化配置。
///
/// replacement 仓库根目录。
public static string GetReplacementRoot()
{
var current = new DirectoryInfo(AppContext.BaseDirectory);
while (current is not null)
{
if (File.Exists(Path.Combine(current.FullName, "FlyshotReplacement.sln")))
{
return current.FullName;
}
current = current.Parent;
}
throw new DirectoryNotFoundException("Unable to locate the flyshot replacement root.");
}
///
/// 定位父工作区根目录,供兼容服务加载真实机器人模型。
///
/// 父工作区根目录。
public static string GetWorkspaceRoot()
{
var current = new DirectoryInfo(AppContext.BaseDirectory);
while (current is not null)
{
if (File.Exists(Path.Combine(current.FullName, "FlyshotReplacement.sln")))
{
return Path.GetFullPath(Path.Combine(current.FullName, ".."));
}
current = current.Parent;
}
throw new DirectoryNotFoundException("Unable to locate the flyshot workspace root.");
}
}
///
/// 记录 ResetRobot 入参的测试运行时,用于验证兼容服务传递的机器人配置。
///
internal sealed class RecordingControllerRuntime : IControllerRuntime
{
private double _speedRatio = 1.0;
///
/// 获取最近一次 ResetRobot 收到的机器人配置。
///
public RobotProfile? LastRobotProfile { get; private set; }
///
public void ResetRobot(RobotProfile robot, string robotName)
{
LastRobotProfile = robot;
}
///
public void SetActiveController(bool sim)
{
}
///
public void Connect(string robotIp)
{
}
///
public void Disconnect()
{
}
///
public void EnableRobot(int bufferSize)
{
}
///
public void DisableRobot()
{
}
///
public void StopMove()
{
}
///
public double GetSpeedRatio() => _speedRatio;
///
public void SetSpeedRatio(double ratio)
{
_speedRatio = ratio;
}
///
public IReadOnlyList GetTcp() => [0.0, 0.0, 0.0];
///
public void SetTcp(double x, double y, double z)
{
}
///
public bool GetIo(int port, string ioType) => false;
///
public void SetIo(int port, bool value, string ioType)
{
}
///
public IReadOnlyList GetJointPositions() => Array.Empty();
///
public IReadOnlyList GetPose() => Array.Empty();
///
public ControllerStateSnapshot GetSnapshot()
{
return new ControllerStateSnapshot(
capturedAt: DateTimeOffset.UtcNow,
connectionState: "Connected",
isEnabled: true,
isInMotion: false,
speedRatio: _speedRatio,
jointPositions: Array.Empty(),
cartesianPose: Array.Empty(),
activeAlarms: Array.Empty());
}
///
public void ExecuteTrajectory(TrajectoryResult result, IReadOnlyList finalJointPositions)
{
}
}
///
/// 模拟第一段运动异步完成的测试运行时,用于验证兼容层是否等待 move_to_start 完成。
///
internal sealed class DelayedCompletionControllerRuntime : IControllerRuntime
{
private readonly object _lock = new();
private readonly TimeSpan _firstMotionCompletionDelay;
private double[] _jointPositions;
private bool _isEnabled;
private bool _isInMotion;
private bool _firstMotionCompleted;
///
/// 初始化可延迟完成第一段运动的测试运行时。
///
/// 运行时报告的初始关节位置。
/// 第一段运动完成前保持忙碌的时间。
public DelayedCompletionControllerRuntime(
IReadOnlyList initialJointPositions,
TimeSpan firstMotionCompletionDelay)
{
_jointPositions = initialJointPositions.ToArray();
_firstMotionCompletionDelay = firstMotionCompletionDelay;
}
///
/// 获取所有 ExecuteTrajectory 调用记录。
///
public List<(TrajectoryResult Result, IReadOnlyList FinalJointPositions)> ExecuteCalls { get; } = [];
///
/// 获取第二条轨迹是否在第一段 move_to_start 完成前启动。
///
public bool SecondTrajectoryStartedBeforeFirstMotionCompleted { get; private set; }
///
public void ResetRobot(RobotProfile robot, string robotName)
{
}
///
public void SetActiveController(bool sim)
{
}
///
public void Connect(string robotIp)
{
}
///
public void Disconnect()
{
}
///
public void EnableRobot(int bufferSize)
{
_isEnabled = true;
}
///
public void DisableRobot()
{
_isEnabled = false;
}
///
public void StopMove()
{
lock (_lock)
{
_isInMotion = false;
}
}
///
public double GetSpeedRatio() => 1.0;
///
public void SetSpeedRatio(double ratio)
{
}
///
public IReadOnlyList GetTcp() => [0.0, 0.0, 0.0];
///
public void SetTcp(double x, double y, double z)
{
}
///
public bool GetIo(int port, string ioType) => false;
///
public void SetIo(int port, bool value, string ioType)
{
}
///
public IReadOnlyList GetJointPositions()
{
lock (_lock)
{
return _jointPositions.ToArray();
}
}
///
public IReadOnlyList GetPose() => Array.Empty();
///
public ControllerStateSnapshot GetSnapshot()
{
lock (_lock)
{
return new ControllerStateSnapshot(
capturedAt: DateTimeOffset.UtcNow,
connectionState: "Connected",
isEnabled: _isEnabled,
isInMotion: _isInMotion,
speedRatio: 1.0,
jointPositions: _jointPositions.ToArray(),
cartesianPose: Array.Empty(),
activeAlarms: Array.Empty());
}
}
///
public void ExecuteTrajectory(TrajectoryResult result, IReadOnlyList finalJointPositions)
{
lock (_lock)
{
ExecuteCalls.Add((result, finalJointPositions.ToArray()));
if (ExecuteCalls.Count == 1)
{
_isInMotion = true;
_ = Task.Run(async () =>
{
await Task.Delay(_firstMotionCompletionDelay).ConfigureAwait(false);
lock (_lock)
{
_jointPositions = finalJointPositions.ToArray();
_isInMotion = false;
_firstMotionCompleted = true;
}
});
return;
}
if (!_firstMotionCompleted)
{
SecondTrajectoryStartedBeforeFirstMotionCompleted = true;
}
_jointPositions = finalJointPositions.ToArray();
}
}
}
///
/// 模拟 move_to_start 逻辑完成后,真实反馈仍停留在旧位置的测试运行时。
///
internal sealed class StickyFeedbackControllerRuntime : IControllerRuntime
{
private readonly object _lock = new();
private readonly TimeSpan _firstMotionCompletionDelay;
private double[] _jointPositions;
private bool _isEnabled;
private bool _isInMotion;
private bool _firstMotionCompleted;
public StickyFeedbackControllerRuntime(
IReadOnlyList initialJointPositions,
TimeSpan firstMotionCompletionDelay)
{
_jointPositions = initialJointPositions.ToArray();
_firstMotionCompletionDelay = firstMotionCompletionDelay;
}
public List<(TrajectoryResult Result, IReadOnlyList FinalJointPositions)> ExecuteCalls { get; } = [];
public void ResetRobot(RobotProfile robot, string robotName)
{
}
public void SetActiveController(bool sim)
{
}
public void Connect(string robotIp)
{
}
public void Disconnect()
{
}
public void EnableRobot(int bufferSize)
{
_isEnabled = true;
}
public void DisableRobot()
{
_isEnabled = false;
}
public void StopMove()
{
lock (_lock)
{
_isInMotion = false;
}
}
public double GetSpeedRatio() => 1.0;
public void SetSpeedRatio(double ratio)
{
}
public IReadOnlyList GetTcp() => [0.0, 0.0, 0.0];
public void SetTcp(double x, double y, double z)
{
}
public bool GetIo(int port, string ioType) => false;
public void SetIo(int port, bool value, string ioType)
{
}
public IReadOnlyList GetJointPositions()
{
lock (_lock)
{
return _jointPositions.ToArray();
}
}
public IReadOnlyList GetPose() => Array.Empty();
public ControllerStateSnapshot GetSnapshot()
{
lock (_lock)
{
return new ControllerStateSnapshot(
capturedAt: DateTimeOffset.UtcNow,
connectionState: "Connected",
isEnabled: _isEnabled,
isInMotion: _isInMotion,
speedRatio: 1.0,
jointPositions: _jointPositions.ToArray(),
cartesianPose: Array.Empty(),
activeAlarms: Array.Empty());
}
}
public void ExecuteTrajectory(TrajectoryResult result, IReadOnlyList finalJointPositions)
{
lock (_lock)
{
ExecuteCalls.Add((result, finalJointPositions.ToArray()));
if (!_firstMotionCompleted)
{
_isInMotion = true;
_ = Task.Run(async () =>
{
await Task.Delay(_firstMotionCompletionDelay).ConfigureAwait(false);
lock (_lock)
{
// 模拟控制链逻辑上结束,但真实反馈仍卡在旧位置。
_isInMotion = false;
_firstMotionCompleted = true;
}
});
return;
}
_jointPositions = finalJointPositions.ToArray();
}
}
}