Files
FlyShotHost/tests/Flyshot.Core.Tests/FanucJ519ClientTests.cs
yunxiao.zhu 783716ff44 feat(fanuc): 改为按状态包驱动 J519 队列发送
* 预生成稠密轨迹 J519 命令队列,等待机器人状态包逐帧出队
* 让 ExecuteTrajectory 在队列实际取完后返回,避免后台发送提前结束
* 新增 ActualSendTiming.txt,区分实发时间与 speed_ratio 采样时间
* 补充 J519 队列、等待完成和实发时间映射相关单元测试
* 同步文档中的 t_send / t_traj / speed_ratio 说明

Co-authored-by: Copilot <copilot@github.com>
2026-05-06 12:57:56 +08:00

433 lines
17 KiB
C#

using System.Buffers.Binary;
using System.Net;
using System.Net.Sockets;
using Flyshot.Runtime.Fanuc.Protocol;
using Microsoft.Extensions.Logging;
namespace Flyshot.Core.Tests;
/// <summary>
/// 验证 FANUC UDP 60015 J519 运动客户端的初始化、状态包驱动发送与响应解析。
/// </summary>
public sealed class FanucJ519ClientTests : IDisposable
{
private readonly UdpClient _server;
private readonly CancellationTokenSource _cts = new();
/// <summary>
/// 在随机可用端口启动本地 UDP 模拟控制器。
/// </summary>
public FanucJ519ClientTests()
{
_server = new UdpClient(0);
}
/// <summary>
/// 获取分配给本地模拟控制器的端口。
/// </summary>
private int Port => ((IPEndPoint)_server.Client.LocalEndPoint!).Port;
/// <summary>
/// 清理模拟控制器和取消源。
/// </summary>
public void Dispose()
{
_cts.Cancel();
_server.Dispose();
_cts.Dispose();
}
/// <summary>
/// 验证连接时会发送初始化包。
/// </summary>
[Fact]
public async Task ConnectAsync_SendsInitPacket()
{
using var client = new FanucJ519Client();
var receiveTask = _server.ReceiveAsync(_cts.Token);
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
Assert.True(client.IsConnected);
var result = await receiveTask.AsTask().WaitAsync(TimeSpan.FromSeconds(2), _cts.Token);
Assert.Equal(FanucJ519Protocol.ControlPacketLength, result.Buffer.Length);
Assert.Equal(Convert.FromHexString("0000000000000001"), result.Buffer);
}
/// <summary>
/// 验证启动运动后必须等到状态包到达,不能由上位机本地 8ms 循环主动发命令。
/// </summary>
[Fact]
public async Task StartMotion_WaitsForStatusPacketBeforeSendingCommand()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
// 接收并丢弃初始化包。
await _server.ReceiveAsync(_cts.Token);
var command = new FanucJ519Command(sequence: 1, targetJoints: [1.0, 2.0, 3.0, 4.0, 5.0, 6.0]);
client.UpdateCommand(command);
client.StartMotion();
// 机器人尚未回状态包时,上位机不应自行发 64B command packet。
await Assert.ThrowsAsync<TimeoutException>(
() => _server.ReceiveAsync(_cts.Token).AsTask().WaitAsync(TimeSpan.FromMilliseconds(120)));
await client.StopMotionAsync(_cts.Token);
}
/// <summary>
/// 验证停止运动时会发送结束包。
/// </summary>
[Fact]
public async Task StopMotionAsync_SendsEndPacket()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
// 接收并丢弃初始化包。
await _server.ReceiveAsync(_cts.Token);
await client.StopMotionAsync(_cts.Token);
// 服务器应该收到结束包。
var endResult = await _server.ReceiveAsync(_cts.Token);
Assert.Equal(FanucJ519Protocol.ControlPacketLength, endResult.Buffer.Length);
Assert.Equal(Convert.FromHexString("0000000200000001"), endResult.Buffer);
}
/// <summary>
/// 验证响应解析和最新响应缓存。
/// </summary>
[Fact]
public async Task GetLatestResponse_ParsesIncomingResponse()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
// 接收初始化包,获取客户端端点。
var initResult = await _server.ReceiveAsync(_cts.Token);
var clientEndpoint = initResult.RemoteEndPoint;
// 构造 132B 响应包并发送回客户端。
var responsePacket = new byte[FanucJ519Protocol.ResponsePacketLength];
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x00, 4), 0);
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x04, 4), 1);
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x08, 4), 5);
responsePacket[0x0c] = 15; // 所有状态位为真。
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x14, 4), 999u);
BinaryPrimitives.WriteSingleBigEndian(responsePacket.AsSpan(0x18, 4), 10.0f);
BinaryPrimitives.WriteSingleBigEndian(responsePacket.AsSpan(0x3c, 4), 0.5f);
BinaryPrimitives.WriteSingleBigEndian(responsePacket.AsSpan(0x60, 4), 1.0f);
await _server.SendAsync(responsePacket, clientEndpoint, _cts.Token);
// 给接收循环留出时间。
await Task.Delay(200, _cts.Token);
var latest = client.GetLatestResponse();
Assert.NotNull(latest);
Assert.Equal(5u, latest.Sequence);
Assert.True(latest.AcceptsCommand);
Assert.True(latest.ReceivedCommand);
Assert.True(latest.SystemReady);
Assert.True(latest.RobotInMotion);
Assert.Equal(999u, latest.Timestamp);
Assert.Equal(10.0, latest.Pose[0], precision: 6);
Assert.Equal(0.5, latest.JointDegrees[0], precision: 6);
Assert.Equal(1.0, latest.MotorCurrents[0], precision: 6);
}
/// <summary>
/// 验证收到状态包后,下一帧命令使用该状态包的序号。
/// </summary>
[Fact]
public async Task StartMotion_UsesLatestStatusSequenceForFirstCommand()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
var initResult = await _server.ReceiveAsync(_cts.Token);
var command = new FanucJ519Command(sequence: 1, targetJoints: [1.0, 0.0, 0.0, 0.0, 0.0, 0.0]);
client.UpdateCommand(command);
client.StartMotion();
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence: 100);
var result = await _server.ReceiveAsync(_cts.Token);
Assert.Equal(FanucJ519Protocol.CommandPacketLength, result.Buffer.Length);
Assert.Equal(100u, BinaryPrimitives.ReadUInt32BigEndian(result.Buffer.AsSpan(0x08, 4)));
Assert.Equal(1.0f, BinaryPrimitives.ReadSingleBigEndian(result.Buffer.AsSpan(0x1c, 4)), precision: 6);
await client.StopMotionAsync(_cts.Token);
}
/// <summary>
/// 验证连续状态包会逐包驱动命令发送,并使用各自的状态包序号。
/// </summary>
[Fact]
public async Task StartMotion_SendsOneCommandForEachStatusPacketWithMatchingSequence()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
var initResult = await _server.ReceiveAsync(_cts.Token);
var command = new FanucJ519Command(sequence: 99, targetJoints: [1.0, 0.0, 0.0, 0.0, 0.0, 0.0]);
client.UpdateCommand(command);
client.StartMotion();
var packets = new List<byte[]>();
for (uint sequence = 100; sequence < 104; sequence++)
{
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence);
var result = await _server.ReceiveAsync(_cts.Token);
packets.Add(result.Buffer);
}
await client.StopMotionAsync(_cts.Token);
var sequences = packets
.Select(packet => BinaryPrimitives.ReadUInt32BigEndian(packet.AsSpan(0x08, 4)))
.ToArray();
Assert.Equal([100u, 101u, 102u, 103u], sequences);
Assert.All(packets, packet => Assert.Equal(1.0f, BinaryPrimitives.ReadSingleBigEndian(packet.AsSpan(0x1c, 4)), precision: 6));
}
/// <summary>
/// 验证预装命令队列会被机器人状态包逐帧出队,队列耗尽后继续保持最后目标。
/// </summary>
[Fact]
public async Task StartMotion_DequeuesPreparedCommandsForStatusPacketsAndHoldsLastCommand()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
var initResult = await _server.ReceiveAsync(_cts.Token);
client.StartMotion();
client.LoadCommandQueue(
[
new FanucJ519Command(sequence: 0, targetJoints: [1.0, 0.0, 0.0, 0.0, 0.0, 0.0]),
new FanucJ519Command(sequence: 0, targetJoints: [2.0, 0.0, 0.0, 0.0, 0.0, 0.0]),
new FanucJ519Command(sequence: 0, targetJoints: [3.0, 0.0, 0.0, 0.0, 0.0, 0.0])
]);
var packets = new List<byte[]>();
for (uint sequence = 700; sequence < 704; sequence++)
{
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence);
var result = await _server.ReceiveAsync(_cts.Token);
packets.Add(result.Buffer);
}
await client.StopMotionAsync(_cts.Token);
var sequences = packets
.Select(packet => BinaryPrimitives.ReadUInt32BigEndian(packet.AsSpan(0x08, 4)))
.ToArray();
var firstJointTargets = packets
.Select(packet => BinaryPrimitives.ReadSingleBigEndian(packet.AsSpan(0x1c, 4)))
.ToArray();
Assert.Equal([700u, 701u, 702u, 703u], sequences);
Assert.Equal([1.0f, 2.0f, 3.0f, 3.0f], firstJointTargets);
Assert.True(client.IsCommandQueueDrainedForTests());
}
/// <summary>
/// 验证停止运动后可在同一连接内重启发送,命令序号仍由新的状态包决定。
/// </summary>
[Fact]
public async Task StartMotion_CanRestartAfterStopMotionAndUseNewStatusSequence()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
var initResult = await _server.ReceiveAsync(_cts.Token);
client.UpdateCommand(new FanucJ519Command(sequence: 10, targetJoints: [1.0, 0.0, 0.0, 0.0, 0.0, 0.0]));
client.StartMotion();
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence: 200);
var first = await _server.ReceiveAsync(_cts.Token);
var firstSequence = BinaryPrimitives.ReadUInt32BigEndian(first.Buffer.AsSpan(0x08, 4));
Assert.Equal(200u, firstSequence);
await client.StopMotionAsync(_cts.Token);
byte[] packet;
do
{
packet = (await _server.ReceiveAsync(_cts.Token)).Buffer;
}
while (packet.Length != FanucJ519Protocol.ControlPacketLength);
client.UpdateCommand(new FanucJ519Command(sequence: 20, targetJoints: [2.0, 0.0, 0.0, 0.0, 0.0, 0.0]));
client.StartMotion();
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence: 300);
var restarted = await _server.ReceiveAsync(_cts.Token).AsTask().WaitAsync(TimeSpan.FromSeconds(1), _cts.Token);
Assert.Equal(FanucJ519Protocol.CommandPacketLength, restarted.Buffer.Length);
Assert.Equal(300u, BinaryPrimitives.ReadUInt32BigEndian(restarted.Buffer.AsSpan(0x08, 4)));
Assert.Equal(2.0f, BinaryPrimitives.ReadSingleBigEndian(restarted.Buffer.AsSpan(0x1c, 4)), precision: 6);
await client.StopMotionAsync(_cts.Token);
}
/// <summary>
/// 验证在连接前调用 StartMotion 会抛出 InvalidOperationException。
/// </summary>
[Fact]
public void StartMotion_BeforeConnect_Throws()
{
using var client = new FanucJ519Client();
Assert.Throws<InvalidOperationException>(() => client.StartMotion());
}
/// <summary>
/// 验证状态包驱动发送能持续输出命令包。
/// </summary>
[Fact]
public async Task StartMotion_MaintainsStatusDrivenCommandStream()
{
using var client = new FanucJ519Client();
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
var initResult = await _server.ReceiveAsync(_cts.Token);
var command = new FanucJ519Command(sequence: 1, targetJoints: [1.0, 2.0, 3.0, 4.0, 5.0, 6.0]);
client.UpdateCommand(command);
client.StartMotion();
// 收集 5 个命令包到达时间戳和序号。
var timestamps = new List<DateTimeOffset>();
var sequences = new List<uint>();
for (var i = 0; i < 5; i++)
{
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence: (uint)(500 + i));
var result = await _server.ReceiveAsync(_cts.Token);
Assert.Equal(FanucJ519Protocol.CommandPacketLength, result.Buffer.Length);
sequences.Add(BinaryPrimitives.ReadUInt32BigEndian(result.Buffer.AsSpan(0x08, 4)));
timestamps.Add(DateTimeOffset.UtcNow);
}
await client.StopMotionAsync(_cts.Token);
Assert.Equal([500u, 501u, 502u, 503u, 504u], sequences);
// 计算相邻包间隔并使用 CI 安全的宽松边界验证周期流仍在推进。
var intervals = new List<TimeSpan>();
for (var i = 1; i < timestamps.Count; i++)
{
intervals.Add(timestamps[i] - timestamps[i - 1]);
}
Assert.All(intervals, interval =>
{
Assert.True(interval > TimeSpan.Zero, $"间隔 {interval.TotalMilliseconds:F2}ms 必须为正。");
Assert.True(interval <= TimeSpan.FromMilliseconds(30), $"间隔 {interval.TotalMilliseconds:F2}ms 过长。");
});
}
/// <summary>
/// 验证状态变化日志会附带最近一次实际发送的目标关节轴,便于联调时对照控制目标。
/// </summary>
[Fact]
public async Task ReceiveLoop_LogsLastSentTargetJointsWhenStatusChanges()
{
var logger = new CapturingLogger<FanucJ519Client>();
using var client = new FanucJ519Client(logger);
await client.ConnectAsync("127.0.0.1", Port, _cts.Token);
var initResult = await _server.ReceiveAsync(_cts.Token);
client.UpdateCommand(new FanucJ519Command(sequence: 1, targetJoints: [1.0, 2.0, 3.0, 4.0, 5.0, 6.0]));
client.StartMotion();
await SendStatusPacketAsync(initResult.RemoteEndPoint, sequence: 42);
_ = await _server.ReceiveAsync(_cts.Token);
await Task.Delay(200, _cts.Token);
Assert.Contains(
logger.Entries,
entry => entry.Level == LogLevel.Information
&& entry.Message.Contains("J519 最后一条发送目标关节轴", StringComparison.Ordinal)
&& entry.Message.Contains("1.00000, 2.00000, 3.00000, 4.00000, 5.00000, 6.00000", StringComparison.Ordinal));
}
/// <summary>
/// 向被测 J519 客户端发送一帧最小状态包,用机器人侧 status sequence 驱动下一帧命令。
/// </summary>
private async Task SendStatusPacketAsync(IPEndPoint clientEndpoint, uint sequence)
{
var responsePacket = new byte[FanucJ519Protocol.ResponsePacketLength];
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x00, 4), 0);
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x04, 4), 1);
BinaryPrimitives.WriteUInt32BigEndian(responsePacket.AsSpan(0x08, 4), sequence);
responsePacket[0x0c] = 15;
await _server.SendAsync(responsePacket, clientEndpoint, _cts.Token);
}
/// <summary>
/// 收集测试过程中的结构化日志,便于断言运行期输出内容。
/// </summary>
private sealed class CapturingLogger<T> : ILogger<T>
{
/// <summary>
/// 获取已记录的日志条目。
/// </summary>
public List<LogEntry> Entries { get; } = [];
/// <summary>
/// 开始日志作用域;当前测试无需作用域,直接返回空对象。
/// </summary>
public IDisposable BeginScope<TState>(TState state)
where TState : notnull
{
return NullScope.Instance;
}
/// <summary>
/// 指示所有日志级别均启用,便于测试完整捕获输出。
/// </summary>
public bool IsEnabled(LogLevel logLevel)
{
return true;
}
/// <summary>
/// 记录一条格式化后的日志消息。
/// </summary>
public void Log<TState>(
LogLevel logLevel,
EventId eventId,
TState state,
Exception? exception,
Func<TState, Exception?, string> formatter)
{
Entries.Add(new LogEntry(logLevel, formatter(state, exception)));
}
/// <summary>
/// 表示一次日志记录。
/// </summary>
public sealed record LogEntry(LogLevel Level, string Message);
/// <summary>
/// 提供空日志作用域,避免测试中额外分配。
/// </summary>
private sealed class NullScope : IDisposable
{
/// <summary>
/// 获取单例空作用域。
/// </summary>
public static NullScope Instance { get; } = new();
/// <summary>
/// 释放空作用域;无需实际动作。
/// </summary>
public void Dispose()
{
}
}
}
}